Aluminio
17 de Nov 2021 article by Ulbrinox

Precision Strapping | At Ulbrinox we deliver precision Steel Industry

Precision Strapping | At Ulbrinox we deliver precision
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1. Introduction

In the steel and rolled metal industry, "precision strip" refers to those materials that, due to the industry and operating conditions in the final application, need to be produced in dimensions, tolerances, mechanical properties, and finishes that are not regularly and commercially available in the market because they are extremely thin and/or narrow.

At Ulbrich and Ulbrinox, we specialize in this type of presentation for various metals and alloys. So much so that our slogan is "We deliver precision".

2. Definition: dimensions and tolerances

    According to Ulbrinox's production capabilities, we can define "precision strip" as those materials or alloys produced in the following width and thickness ranges and with the indicated tolerances:

    Width: 0.508 mm to 356 mm (0.020" to 14")

    Width tolerance: (standard): +/- 0.0127 mm (+/- 0.005")

    Thickness: 0.0075 mm to 0.30 mm (0.0003" to 0.0118")

    Thickness tolerance:

    standard: +/- 5 %

    extreme: +/- 1 %

    3. Precision strip: Available Metals and Alloys

      3.1 Stainless steel:

      Precision rolled stainless steel strip

      Stainless steel strips have been Ulbrinox's star product since 1924, and for nearly a century our engineers have worked closely with our customers to design custom steel products for every application they may require.

      Austenitic: 201 stainless steel UNS s20100, stainless steel 301 UNS s30100, 301si stainless steel UNS s30116, stainless steel 302 UNS s30200, stainless steel 303 UNS s30300, stainless steel 304 UNS s30400, stainless steel 304 l UNS s30403, 305 stainless steel UNS 30500, stainless steel 316 UNS s31600, stainless steel 316l UNS s31603.

      Ferritic: stainless steel 430 UNS s43000, stainless steel 430 li UNS 43000, 434 stainless steel UNS s43400, 444 stainless steel UNS s44400.

      Duplex Steels: duplex alloy 2304 UNS s32304, duplex alloy 2205 UNS, s31803 UNS s32205, duplex alloy 2507 UNS s32750.

      More options: Can't find what you're looking for? All kinds of additional alloys are available on request. Contact us!

      3.2 Nickel:

      Precision designed nickel strip

      Our wide range of equipment and capabilities make us uniquely equipped to roll precision nickel strips to exact dimensions. Along with our mills, we offer eight controlled atmosphere annealing lines specifically equipped for nickel alloys. As well as specialized cleaning, Ungerer tension leveling, cutting, edging, and oscillating winding. With nearly a century of experience and our dedicated metallurgical team, Ulbrinox is ready to assist you with your next nickel strip application.

      Nickel: Nickel 200 UNS N02200

      Permanickel: Permanickel 300 UNS N03300

      Monel: Monel 400 UNS N04400, Monel 404 K500 UNS N05500

      Inconel: Inconel 600 (alloy 600) UNS N06600, Inconel 601 (alloy 601) UNS n06601, Inconel 617 (alloy 617) UNS n06617, Inconel 625 (alloy 625) UNS n06625, Inconel 702 (alloy 702) UNS n07702, Inconel 718 (alloy 718) UNS n07718, Inconel x750 UNS n07750.

      Incoloy: Incoloy 800 UNS N08800, Incoloy 825 UNS N08825.

      Ni-SpanC: Ni-SpanC 9021.

      Hastelloy: Hastelloy C-276 UNS N10276, Hastelloy C-22 UNS N06022, Hastelloy G-30 UNS N06030, Hastelloy B-3 UNS N010675, Hastelloy X UNS N06002.

      Haynes: Haynes 214 UNS N07214, Haynes 230 UNS N06230, Haynes 242 UNS N10242.

      More options: Additional alloys are available upon request. Contact us!

      3.3 Titanium:

      Precision designed titanium strip

      Our wide range of equipment and different capabilities make us uniquely equipped to roll precision titanium to an exact width and thickness. Along with our mills, we offer eight controlled atmosphere annealing lines, each equipped for titanium strip, as well as specialized cleaning, Ungerer tension leveling, cutting, edging, and oscillating winding. With nearly a century of experience and our dedicated team of metallurgists, Ulbrinox is ready to assist you with your next titanium strip application.

      Grade: Titanium GRADE 1 UNS R50250, Titanium Grade 2 UNS R50400, Titanium Grade 3 UNS R50550 (CP TI50A), Titanium Grade 4 UNS R50700 (CP TI75A), Titanium Grade 9 (TI 3-2.5) UNS R56320, Titanium 15-3 (TI 15-3-3-3) UNS R58153, Titanium BETA 21S UNS R58210, Titanium Grade 5 Wire (TI-6AL-4V) UNS R56400.

      3.4 Cobalt:

      Cobalt strip coil produced for any requirement

      As critical and thermally stable alloys, cobalt-based alloys are used in parts and products that require extreme strength and corrosion resistance at high operating temperatures. At Ulbrinox, we shape these cobalt strip alloys to your product's exact specifications so that it operates at its full potential, no matter how tough the conditions.

      Haynes: Haynes 188 UNS R30188, Haynes 263 UNS N07263, Haynes 25 L-605 UNS R30605, MP35N® UNS R30035.

      Waspaloy: Waspaloy UNS N07001.

      3.5 Niobium

      Niobium offers true reliability

      Niobium is used for the manufacture of high-temperature items and products, such as jewelry, medical equipment, in addition to having a nuclear "reactor grade", which means it has a very high melting point. Due to its unique physical properties, it is an extremely valuable resource for different industries.

      Niobium: Niobium Type 1 And 2 UNS R03400 UNS R04210

      4. Surface finishes and mechanical properties.

        Ulbrich's rolling mills, annealing processes, and finishing equipment allow Ulbrinox to offer the following ranges of surface finishes and mechanical properties.

        Surface finishes:

        From bright finish to dull or matte finish (10 nanometers or 60 microinches)

        Edge formats:









        Mechanical properties:

        Vary from materials for deep drawing, for coining, and materials with different degrees of hardening up to "extra full hard", according to our customers' needs.

        Camber:

        At the customer's request, we have tighter Camber tolerances available than the commercial tolerances described here.

        For strips with widths less than or equal to 38.1 mm (1.5"): 13 mm in 2.5 m (0.5 "in 8')

        Flatness:

        The standard flatness is 0.020” PIW but we offer critical flatness of 0.010” PIW



        5. Industries and Applications

        1. Cosmetic Industry:

        1.1. Razor blades

        2. Metalworking Industry:

        2.1. Compressor valve shutters for refrigeration, freezing, and air conditioning

        2.2. Springs

        2.3. Shock absorbers

        2.4. Radiators

        3. Medical Applications:

        3.1. Scalpels

        3.2. Biomedical implements and devices

        4. Electrical and Electronic Industry:

        4.1. Base inside mobile phones

        4.2. Printers

        5. Automotive and Aerospace Industry:

        5.1. Heat shields

        5.2. Engine gaskets or seals

        5.3. Expansion joints and flexible piping

        5.4. Radiators

        6. Paper Industry:

        6.1. “Doctor blades”

        6.2. Textile Industry

        7. Manufacturing of measuring and control instruments:

        7.1. Shims

        7.2. Gauges

        8. Fashion:

        8.1. Vape pens

          6. Certifications and accreditations:

            ISO 9000

            IATF

            At Ulbrinox we are proud to supply the industry with the best aluminum and steel alloys on the market. Don't forget to check our catalog! We have been providing global solutions for over 20 years.

            Palabras clave:
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